CONSULTING MANGANESE STEEL WEAR RESISTANT STEELS

FOUNDRY CONSULTING

PRODUCTION PROCESSING
METALLURGICAL KNOW-HOW
PLANNING OF FOUNDRIES
IDEAS, SOLUTIONS
LICENCES, TECHNOLOGY, QUALITY

TAPPING OF AN ARC FURNACE
Optimised production technology for manganese steel
Corrosion resistant castings
Wear resistant castings for mining and the cement industry
High alloyed steels

TECHNICAL SERVICES FOR THE IRON, STEEL AND METAL INDUSTRY
RECYCLING TECHNOLOGIES
ENVIRONMENTAL MANAGEMENT FOR INDUSTRY
ENVIRONMENTAL AUDITS
RESEARCH & DEVELOPMENT
FEASIBILITY STUDIES
PLANNING
TRANSFER OF TECHNOLOGY

IMPELLER Cr-Ni-Mo ALLOY
Type of Services:
  • Technical consulting for the production and processing of iron,

    •   steels and metals
  • Metallurgical Know how
  • Optimisation of plants
  • Design and Lay-out of new plants
  • Introduction of new production technologies
  • Critical evaluation of existing technologies
  • Quality control, Total Quality Systems
  • Rationalisation and cost reduction
  • Licenses
  • Technology

    Technical Consulting on Production and Processing

    Studies

  • Technical Feasibility
  • Operational Feasibility
  • Cost Analysis and Economic Assessments
  • Process Evaluation and Selection
  • Production Management and Process Control
  • Conceptual Design and Basic Engineering
  • Training of Personnel in New Technologies
  • Reorganisation and Modernisation of Existing Plants
  • Environmental Management
  • Environmental Audits

    On Site

  • Transfer of Technology
  • Supervision of Production
  • Critical Assessment of Existing Production Process
  • Trouble Shooting
  • Introduction of New Production Methods
  • Quality Control
  • Improvement of Products

    Consulting for:

    Grey Iron, S.G. Iron
    Ni hard, Alloyed Irons, High Chromium Irons
    Carbon Steels
    Low Alloyed Steels
    Corrosion Resistant Steels
    Wear Resistant Steels
    Heat Resistant Steels
    Austenitic Manganese Steels (Hadfield type)
    Nickelbase Alloys
    Cobaltbase Alloys
    Aluminium Alloys
    Copper Alloys
    Zn-Alloys

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    MANGANESE STEEL

    TOP QUALITY by optimised production technology for MANGANESE STEEL

    RAILWAY CROSSING, READY FOR SHIPMENT

    An optimised and controlled production technology for Manganese Steel is resulting in:

  • clean grain boundaries
  • constantly high mechanical properties
  • better work hardening properties
  • longer service life of the castings
  • reduced crack sensitivity
  • less rejects in production

    Complete process control is the most economical way to produce prime quality at lowest cost.

    HAMMER
    Hammer, G-X120Mn12, manganese steel

    The properties of manganese steel can vary in various cross sections.
    With optimised process control best mechanical properties can be achieved at low cost.
    Resulting from complete process control, the mechanical properties are constantly good in nearly all sections up to 8 inches ( 200 mm ). Also very big castings with great differences in cross sections can be produced without difficulties.

    Optimised melts are less sensitive to hot tearing.

    The calculation of the cost / benefit ratio shows the economical advantages of this technology.

    VARIETY OF HAMMERS

    FOCON offers:

    KNOW-HOW transfer and

    CONSULTING for all production steps

    Moulding
    Melting
    Deoxidation
    Pouring
    Fettling
    Heat treatment
    Repair Welding
    Machining
    Quality Control

    CRUSHER CONE DURING MACHINING

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    WEAR RESISTANT STEELS

    Supply of Metallurgical Know-how for the production of specific wear resistant castings for mining and the cement industry

    Consulting for production and application

    Selection of alloys, foundry and production technology, sophisticated heat treatment and machining

    MANGANESE STEEL

    typical alloy:

    G-X 120 Mn 12, G-X 120 Mn Cr 1

    CHROMIUM ALLOYED IRONS, HIGH CHROMIUM AND CHROMIUM-MOLYBDENUM ALLOYED WHITE CAST IRONS

    typical alloy:

    G-X 260 Cr 27

    G-X 300 CrMo 27 1

    NIHARD GRADES

    typical alloy:

    G-X 300NiCr 4 2

    TYPICAL APPLICATIONS: Mining, Cement Industry

    SOME TYPICAL CASTINGS

    GRINDING MEDIA, Chromium or Cr-Mo- alloyed

    GRINDING BALLS Grinding media


    MICROSTRUCTURE



    Microstructure of a grinding ball, Martensite and Carbides











    LINER PLATES Classifying liner plates

    LINER PLATES

    Liner plates, high Cr-alloyed white cast iron







    IMPACT BAR, Cr-Mo alloyed Impact bar, 64 HRC


    We offer consulting for application and all production steps.

    Exhibitor at GIFA

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